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LP Building Kit System

The new products in the LP Building Kit System deliver better freedom of movement and added speed. Release Unit D30 can be used to build customised shooters for the automatic loading and unloading of workstations. Transport containers are safely transported and unloaded at the right place thanks to selective actuation. As a result, a tugger train can serve numerous stations at the same time.

The new Roller Conveyor 6 40x40 is supplied ready for installation and is ideal for conveyor lines that handle heavy loads. Its rigid aluminium profile exhibits barely any deflection, even over long stretches. Side Guide Rails made from aluminium keep workpieces and crates safely on track and boost the rigidity of the roller conveyor by up to 50 percent. Castors can also be replaced individually without having to first remove others.

Profile Tube D30 can now be ordered in a handy length of 3000 mm. And if you want to make things as difficult as possible for dirt and dust, the new Cover Profile will safely cover over the channel in Profile Tube D30. That makes cleaning work a lot easier.

Cover Profile, Profile Tube D30

A neat solution. Cover Profile, Profile Tube D30 keeps dirt out of the channel on a Profile Tube D30. Simply press it into place to create a closed, easy-to-clean surface. Thanks to the Cover Profile, users can get the best of both worlds – the advantages of both Tube D30 and Profile Tube D30.

Adapter 6 30x30/D30

When you need to fit a square component to a cylindrical profile, Adapter 6 30x30/D30 is the answer. Simply screw it to a Profile 6 D30 to produce a level surface for securely connecting accessories with a flat surface.

The Adapter utilises the groove in Profile 6 D30, allowing users to connect panel elements and components from the MB Building Kit System with a screw and a T-Slot Nut M6. The universal anti-torsion features on the flat side provide additional hold, which means that a hinge or Keyboard Arm can be securely attached to a Profile 6 D30 at a right angle.

Label Hanger D30

The item label solution keeps everything in order in a D30 rack – without using up valuable time and space. The Label Hanger is secured in place on a frame via a clip and hangs down under the tube. There are two benefits to this design – firstly, the (Profile) Tube is left largely free for other uses, such as fitting roller conveyor fastening brackets and, secondly, the clip can be put in place and moved in seconds, which is particularly useful when storage locations need to be changed over quickly.

The practical Label Hanger is available in two sizes. Both variants protect cards or strips of paper safely behind tough PVC. The transparent hangers are open along the top edge, thereby ensuring labels can be inserted with ease. Label Hanger D30-100 is 102 mm wide and can be secured to a Clip using the pre-perforated slots. Label Hanger Profile H42 can be cut to size as required to produce Label Hangers in any width up to 2000 mm.

Bracket 6 D30
Bracket 8 D30

They hold in place without lifting up. Brackets 8 D30 and 6 D30 are used to form a stable con-nection where a tube of diameter 30 crosses any flat-face profile featuring a Line 8 or 6 groove. The Brackets are very shallow and yet extremely torsion resistant. This makes them ideal for securing Roller Conveyor 6 40x40 E D30 and Castor Rail 8 40x40 to D30 tube constructions, for example.

Table-Top Side Fastening Bracket D30

A stronger hold for shelves and table tops. Table-Top Fastening Bracket D30 offers the fastest way to fit panels inside a tube frame, but large and thin elements need a bit more support. Table-Top Side Fastening Bracket D30 is the answer. It can be screwed to any point on a (Profile) Tube and reduces deflection. To provide a stronger hold, it also has to be screwed to the panel.

Roller Conveyors 6 40x40 E D30

These roller conveyors are full of ingenious details. Thanks to its rigid aluminium profile, Roller Conveyor 6 40x40 E D30 can carry heavy loads, even over long distances. It is supplied preassembled and ready for immediate use. If necessary, individual castors can be replaced without having to use tools or take out other castors first. Roller Conveyor 6 40x40 E D30 is made from untreated aluminium and is available in customised lengths fitted with castors D30 (with or without flanged wheels) or with side-by-side, offset castors D30/2.

To make sure workpieces stay on track, sturdy aluminium guide rails can also be added. These are easily installed using a special groove and further boost the rigidity of the conveyor line. Additional Slide Strips stop sensitive goods from being scratched.

Roller Conveyor 6 40x40 E Guide Rails

Tough but gentle. The Guide Rails for Roller Conveyor 6 40x40 have a lot going for them. Made from aluminium, they are slotted into the groove that runs along the side of the roller conveyor and can withstand even rough treatment without coming away. They also make the robust roller conveyors even more rigid and reduce deflection by up to 50 percent.

Two types of guide rail are available, one that is spaced 30 mm from the centre of the roller conveyor (Roller Conveyor 6 40x40 E Guide Rail e30) and the other 60 mm from the centre line (Roller Conveyor 6 40x40 E Guide Rail e60). As a result, conveyor lines can be configured to suit the precise requirements of the containers and goods they carry.

Roller Conveyor 6 40x40 Al Fastening Bracket D30

Whether horizontal or inclined, Roller Conveyor 6 40x40 Al Fastening Brackets make the assembly of conveyor lines a simple matter. They are first anchored securely in the Line 6 groove of Roller Conveyor 6 40x40 E D30 then hung on a (Profile) Tube D30, where they should be screwed in place for additional hold.

Roller Conveyor 6 40x40 Al Fastening Bracket U D30 and Roller Conveyor 6 40x40 Al Fasten-ing Bracket I D30 are used to join two conveyor lines with different gradients. Roller Conveyor 6 40x40 Al, Fastening Bracket D30 with Stop H43 has been designed for use as a limit stop.

Roller Conveyor St, Fastening Bracket D30 with Forward Stop H43
Roller Conveyor St Stop H43
Roller Conveyor St, Support D30 H22

A practical accessory for Roller Conveyor St. Because Roller Conveyor St Stop H43 is not mounted to a cross profile, users can build roller conveyors that project outside a frame and thus reduce reaching distances. Light transport boxes are brought safely to a halt.

When heavier loads are involved, Roller Conveyor St, Fastening Bracket D30 with Forward Stop H43 is the best option. This bracket brings boxes to a stop closer to the removal point than the tried-and-tested Roller Conveyor St, Fastening Bracket D30 with Stop H43, which results in shorter reaching distances and better ergonomics.

Brush Strips D30

Smooth but firm. Brushes made of PVC are stable enough to keep parts on track but soft enough to be gentle on sensitive surfaces. Brush Strips D30 are simply clipped onto a Profile Tube and are available in two designs. Brush Strip D30 T1 has two parallel rows of brushes while Brush Strip D30 T2 has two rows of brushes that project out to the side. Each design is also available in an ESD-safe variant.

Slide Link D30

Getting containers close to hand really can be this easy. Slide Links D30 are the perfect finishing touch for a roller conveyor. Transport boxes simply glide that last little stretch over the Slide Link, where they are held securely in place.

Slide Links D30 are fitted in no time – even when roller conveyors are already screwed in place! They are also suitable for use with all item roller conveyors. Slide Links are available in different sizes to suit containers of different lengths – 200 mm, 300 mm and 400 mm.

Release Units D30

Using tugger trains to load and unload roller conveyor racks as part of an automated system is efficient and reduces costs. And compact Release Unit D30 now makes it extremely easy to design customised shooter solutions that get transport containers (small load carriers, SLCs) moving from station to station.

Release Unit D30 is based on a robust Bar that keeps even heavy workpieces in place on a roller conveyor during transport. However, when there is side-on contact between an Actuator Ramp and Actuator Roller, the locking mechanism is automatically opened, thereby ensuring that transport boxes are only released when shooter and workstation are correctly aligned. The Spring-Loaded Reset Device ensures the Bar travels back to its original position as soon as the contact between Ramp and Roller is broken.

Detailed information on our new products can be found in our online catalogue.

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New Products D30 09/2013

The LP Building Kit System delivers better freedom of movement and added speed for production. Watch the new products video.